He passed the following.
Safety Apparel
Safety Glasses
Appropriately dressed for a Machine Shop environment
Machine Orientation
Left Side of Machine
Chip Chute
Coolant Return
Coolant Tank
What in the Coolant Tank are you checking for? (Levels & Concentration)
How often should the coolant be checked? (Daily)
Back of Machine
Electric Cabinet
Power ON/OFF Switch
How often should you go into the Electric Cabinet? (Never)
Right Side of Machine
Lube & Air Cabinet
Air Pressure Gage
Front of Machine
Control Pendant
Air Gun
Why does the macine have 'Door Interlocks'?
Inside the Machine
Chuck
Spindle
Chip Auger
Turret
Raw Material
Can the Student confirm that the material chosen is the correct material for this job?
Control Panel
E-Stop
What happens when you press E-stop? (Stops all movement & alarms the machine)
Have the Student show you that they can engage the E-Stop button
Reset
What happens when you press Reset? (Stops all movement & Resets the program)
Feed Hold
What happens when you press Feed Hold? (Stops Axis movement, Spindle remains on, Pause Program)
Cycle Start
What happens when you press Cycle Start? (Start Axis movement, Starts Spindle, Starts Program)
Single Block
What happens when you press Single Block? (Runs program one line at a time.)
Rapid Overrides
From the video, What rapid over % is recommend? (25%)
Feed & Spindle Overrides
From the video, When should you a adjust the Feed or Spindle Overrides? (Never)
Loading Raw Material
Opening chuck
Used air gun to clean jaws?
Part set in jaws correctly?
Part push to stop correctly?
Closed chuck and tighten sufficiently
Running Part Program
Closed the front doors to machine
Press Cycle Start
Fingers on Cycle Start & Feed Hold
Remove Part & Load Raw Material Again
Did operator open doors & use air gun to clean part?
Opened chuck
Removed part & cleaned with air gun?
Used air gun to clean jaws on vise?
New raw material is set in jaws correctly?
Closed Chuck and tighten sufficiently